Red Bull: Ducted Sidepod and Blown Starter Hole

Red Bull have raced two major iterations of sidepod and exhaust this season, at Valencia they introduced their third. This iteration brought the re-introduction of the bridge\tunnel concept first used with their V2 sidepod. These sidepods not only sport a single tunnel, but the inlet is split to feed two different flows inside the bodywork. Initially mistaken as a double floor or double diffuser, This V3 sidepod sees a return to the duct blown starter motor hole raced in 2011.

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Ferrari: Canadian GP Updates

Having revised their exhaust position throughout the opening races, Ferrari had found some stability with their Mugello package. However, for the Canadian GP the team brought what will probably be their definitive set up for the year. Like most teams Ferrari have followed McLaren’s practice of a exiting the exhaust pipe out of the side and housing it within a duct to help the flow to be redirected inwards and downwards towards the diffuser footplate. This solution diffusers from McLaren’s in several areas, but like other teams who have followed the McLaren exhaust set up, the differences are a pragmatic approach to save having to redesign the entire sidepod package. The team have also brought revised brake ducts, turning vanes and a Canada specific wing package to Montreal.

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McLaren MP4-26 2011 – Fan Tail (Octopus) Exhaust

McLaren went into 2011 with an aggressive design strategy, this was a response to the poor initial form in 2010 and resulted in the dramatic “U” sidepods and a mysterious exhaust system.


It was this exhaust system that stole most of the column inches in the F1 press and the fan forums during pre season testing. One particular column fed the interest around the exhaust and christened it the “Octopus”. The article suggested the exhaust was ducted to several exits and used high temperature Glass Ceramic Carbonfibre (GCC). It went on to explain the unreliability of the exhaust solution was due to the heat making it fail.
It was true McLaren’s first tests, even from the first private shakedown runs before the public testing had started, demonstrated a problem with the initial exhaust design. But this exhaust solution was not the “Octopus” as described; in fact McLaren Technical Director Paddy Lowe explained to me at the 2012 cars launch, that “it didn’t look anything like an Octopus”. Adding “The exhaust we had was a slot, we called it a fantail”, which was a simpler, albeit still innovative solution.

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Sauber: Exhaust Sidepod Development

Sauber have proven to be one of the more progressive teams with aero development this year. The team’s have played with several different approaches to aero and exhaust positioning over the opening months of the year.
Now Sauber have produced their fourth sidepod iteration and surprisingly it is a McLaren style exhaust outlet. This goes away from the path they forged with the ramped downwash sidepod. Aiding the new exhaust position is a revised vane over the top of the sidepod.
The team also ran a revised front wing. I will cover this development in a separate post.

Sauber launched their car with a simple sidepod (above); this almost looked like a Red Bull RB5 set up, with the top exit exhaust aimed generally over the rear bodywork. This simple initial attempt was probably just for the launch pictures.

As soon after, the definitive Melbourne spec exhaust was tested. This sported a distinctive ramped section, which created a downwash that drove the top exit exiting exhaust flow downwards, then the ramped tail of the diffuser encouraged the flow to follow the sidepods line down towards the rear tyre\diffuser. This mix of downwash and coanda effect all but reproduced the EBD effect used in 2011. As the exhaust flow was directed along the bodywork, it appears to be more accurate way of directing exhaust flow towards the diffuser. However the effect lacks a path for the sidepods undercut airflow to pass through. Red Bulls Melbourne spec (V2.0) exhaust attempted to cure this with the cross over tunnel.
To aid the downwash flow over the sidepod Sauber added a horizontal vane over the front section of sidepod. This front 15cm of sidepod is free of the bodywork restrictions of the main sidepod volume. The vane points the airflow downwards, to drive greater flow over the exhaust exit. In isolation this vane actually creates lift, as is common with F1 aero this counter intuitive solution creates more global downforce because of its downstream effect, than the small loss in downforce its creates on its own.
In practice for subsequent races Sauber tried a third iteration of the exhaust, still with a top exit, but the exhaust faired-in and blow out through scalloped slot, presumably to better direct the airflow. Using similar interpretations of the exhaust\bodywork rules as McLaren exploited with their side exiting exhaust. This V3 set up wasn’t raced and will probably never race, with this fourth version now seen in testing.


The V4 sidepod discards the philosophy of the firth three completely, instead the sidepod is shorter and the coke bottle area forms a much tighter waist. Protruding from the flank of the sidepod the exhaust sits inside a small bulged fairing. This fairing mimics the McLaren with the open topped channel cut in to it, to allow the downwash to redirect the exhaust flow. The channel probably also provides a small degree of coanda effect in bending the exhaust flow downwards, but far less than with the earlier sidepod designs.

Exhaust flow exiting the duct now passes openly towards the tyre\diffuser intersection. With the coke bottle area now free of the ramped section, the undercut sidepod flow can pass towards the centre of the diffuser to use the energy in the flow to drive some downforce from the trailing edge gurney and starter motor slot.
With the change in sidepod profile and the exhaust exiting more sideways the through the top, the downwash vane has also been altered. Rather than a horizontal vane, the vanes curved around the frontal of the sidepod, to create the depression over the revised exhaust outlet position.

First sight: Ferrari Revised Mugello Exhaust

Picture Via Russell Batchelor

On Day3 of today’s Mugello test, Ferrari appeared with a major update to their sidepod\exhaust configuration.  Although at this stage it’s not clear if this set up is Ferraris definitive exhaust solution going forwards, or merely another interim set up.

What’s clear is Ferrari continue to follow their own path for exhaust and cooling flow.  With the main cooling outlets being via chimneys exiting from the flank of the sidepod, a solution popularly termed the “Acer ducts”, due to the presence of the sponsor’s logo on the launch spec bodywork.  With the launch car the exhaust exited through the rear exit of the ducts, and latterly the exhaust was moved to prevent overheating rear tyres and the duct cut away to allow more inboard location of the exhausts tailpipe.

Now the “Acer” ducts are brought more inwards and the exhaust exits over the top of the duct, periscope style.  This suggests the exhaust is not being aimed at the floor at all, simply along the centre of the top bodywork towards the beam wing and the winglet mounted atop it.  This would be less effective at creating downforce, but would be less sensitive to throttle position and have less of an effect on the rear tyre temperatures.

The floor and top body mouldings appear to new and quite large sections.  This also suggests that the bodywork is going to change. Often with interim bodywork the panels are smaller to allow different shaped sections to be added.  However the black heat shield panel around the exhaust is removable and may allow a switch to a McLaren style open-topped duct exit.

The continued presence of the vortex generator near the mirrors suggests some downwash effect is still being created, although the current spec is not really making use of it.

I will update this post as the test develops

Red Bull: Bahrain Sidepod Analysis

Having been slightly off the pace in the opening three races, Red Bull clearly do not have the RB8 working as they had expected. Pole position in Bahrain doesn’t prove their issues are over, but the car sports a revised sidepod set up this weekend and this has perhaps has unlocked the potential in the car. The new sidepods are a revision of the Version2 spec sidepod/exhaust set up. The Bahrain spec simplifies the sidepod, removing the complex crossover tunnel under the exhaust ramp.

Exhaust Versions

Sidepod Version1

At the cars launch the RB8 features a simple Version1 exhaust set up, aimed at being a benign solution to get the bulk of testing out of the way, without interference from complex exhaust issues. Then later in testing the focus could switch to the greater potential performance offered by the V2 set up. The V1 set up placed the exhaust in board and rearward, blowing under the top rear wishbone. The exhaust flux blew along the tail of the bodywork and under the beam wing. Despite suggestions at the time that this set up was a novel exhaust blown suspension set up; the solution was never intended for race use.

Sidepod Version2


Then on Day11 of the 12 day preseason testing schedule, the V2 sidepod\exhaust appeared. A more complex solution than either the McLaren or Sauber set up, the sidepod aimed to both direct exhaust flow at the diffuser and route the sidepods undercut flow to the centre of the diffuser. To do this the sidepod had a more outboard and rearward exhaust position.

The exhaust blows down the tail of the sidepod, over a ramp made to try to attach the exhaust flow to the bodywork via a coanda effect to direct it in the correct gap between the rear tyre and diffuser. This is the same area the teams aimed their exhausts directly at last year. This area helps both seal the diffuser from flow blown laterally from the rear tyres and also the greater mass flow of the exhaust plume creates more flow through the diffuser, with both effects adding downforce. This solution follows the same path as the much applauded Sauber solution. Although the two systems were developed in parallel and RBR did not copy the Sauber after seeing it launch. The RB8 always was planned to run the V2 set up.

V2: a tunnel is created under the Exhaust ramp bodywork (yellow)

V2: Flow from the sidepod undercut passes through the tunnel (yellow)

To keep the airflow passing over the top and centre of the diffuser, teams direct the fast moving flow from the sidepods undercut to this area. In Red Bulls case, the path of this flow is obstructed by the exhaust ramp and plume. To overcome this Red Bull have simply created a tunnel for the air to pass under the exhaust ramp and remerge towards the centre of the diffuser. This solution looks like is major aim was to direct flow to the start motor hole, an area exploited by ductwork on the 2011 RB7. Having more airflow passing into the starter motor hole, makes the hole act like a blown slot, making the airflow better up and under the middle section of diffuser for more downforce. Creating a crossover effect is somewhat like McLarens bulged exhaust fairing, that allow both the exhaust to be directed down to the diffuser edge by the downwash flow over the sidepod, but also creates a channel beneath the exhaust bulge to allow the undercut flow to reach the centre of the diffuser.
So it seems Red Bulls V2 floor make the best of the Sauber Coanda solution and the McLaren undercut solution.

What are the issues?
However this tunnel is compromised by the post-2009 area rules. Sidepod bodywork 50mm above the floor (actually 100mm above the reference plane) must meet tangential and minimum radius regulations. This means Red Bulls tunnel is limited to slightly less than 50mm in height, with a sharp top edge.


It seems it’s this crossover tunnel on the V2 sidepod that is an issue with the car. Recent flowviz tests in free practice were focussed specifically on the tunnel, as well as tests with an array of aero sensors trailing the diffuser in Bahrain. Also an insider tells me that the Red Bulls starter motor might not be creating the accelerating airflow into the steep middle section of diffuser that was envisaged. Instead the starter hole works better when blocked off. Perhaps this crossover tunnel is not flowing correctly to the centre of the diffuser and altering the accuracy of the exhaust flow towards the tyre\diffuser intersection.
If the exhaust flow cannot reach the tyre\diffuser gap accurately or perhaps more importantly consistently, then the driver will have a car that sensitive to throttle position.
Red Bull have been alleged to have clever engine mappings, cutting down to four cylinders at larger throttle openings at lower revs. This could either have the effect of a softer power delivery for better traction, of greater exhaust flow for more downforce at lower revs. Red Bull and Renault may still be finding ways to gain performance from exhaust mappings and these mapping have been investigated the FIA and shown to be within the regulations.
With several issues around the way the exhaust affects the cars handling, Red Bull said in China that the V2 sidepod was the potentially better solution, but the V1 set up gave Vettel more confidence. Horner admitted that it was possible to get the performance of the V2 with the feel of the V1. At Bahrain it appears that this is what RBR have done.

Sidepod Version 2.1

V2.1: With no tunnel the exhaust flow can pass without interference to the diffuser

These issues may explain the Bahrain sidepod upgrade. This new sidepod set up appears to be a rework of the V2 sidepod, most of the shape remains the same and the exhaust appears to be in the same position. So it looks like the moulds were altered to close off the cross over tunnel create a V2.1 sidepod.
With the tunnel closed off the issues complicating the exhaust and starter motor hole flow have been cleared up. But there still remains an issue with how the sidepod undercut flow reaches the rest of the diffuser. Sauber appear to manage this, but there still may be some potential airflow performance that is lost with this set up. Although the overall effect of an exhaust aimed accurately at the tyre\diffuser gap may be a greater gain that that loss.
However with the tunnel gone there is a less complex route for the exhaust to reach the diffuser. With the exhaust flow better managed the intended exhaust effect will more consistent resulting in a better feel for the driver at different throttle positions and car attitudes.

V2.1: Slots in the floor aid the effect in sealing the diffuser

It’s notable that Red Bull have also reintroduced the slots in the floor ahead of the rear tyres, these haven’t been seen for a couple of years, their function is to inject some higher energy airflow into the gap between the tyre and diffuse. This, like the exhaust blown diffuser, offsets the sidewash (known as ‘Squirt’) created by the rear tyres impinging into the diffuser. Again this will all result in greater rear downforce.

If this is the first solution for Red Bulls woes, then it will be interesting how the team develop from the V2.1 sidepod. Perhaps the tunnel will reappear in revised form or a McLaren style solution will be tried.

F1 2012: Rules, Designs and Trends

For 2012 we will have a raft of rules changes that will alter the look and performance of the car. For most of the new cars, we will immediately see the impact of the lower nose regulations. Then the big story of 2010-2011 of exhaust blown diffusers (EBDs) comes to an end with stringent exhaust placement rules and a further restriction on blown engine mappings.
Even without rule changes the pace of development marches on, as teams converge of a similar set of ideas to get the most from the car. This year, Rake, Front wings and clever suspensions will be the emerging trends. Sidepods will also be a big differentiator, as teams move the sidepod around to gain the best airflow to the rear of the car. There will also be the adoption of new structural solutions aimed to save weight and improve aero.
Last of all there might be the unexpected technical development, the ‘silver bullet’, the one idea we didn’t see coming. We’ve had the double diffuser and F-Duct in recent years, while exhaust blown diffusers have thrown up some new development directions. What idea it will be this year, is hard, if not impossible to predict. If not something completely new, then most likely an aggressive variation of the exhaust, sidepod or suspension ideas discussed below.

2012 noses

The most obvious rule change for 2012 is the lowering of the front of the nose cone. In recent years teams have tried to raise the entire front of the car in order to drive more airflow over the vanes and bargeboards below the nose. The cross section of the front bulkhead is defined by the FIA (275mm high & 300mm wide), but teams have exploited the radiuses that are allowed to be applied to the chassis edges, in order to make the entire cross section smaller. Both of these aims are obviously to drive better aero performance, despite the higher centre of Gravity (CofG) being a small a handicap, the better aero overcomes this to improve lap times.


A safety issue around these higher noses is that they were becoming higher than the mandatory head protection around the cockpit, in some areas this is as low as 55cm. It was possible that a high nose tip could easily pass over this area and strike the driver.

The front section of chassis will be as high as possible (at 62.5cm) and radiussed into a "V" shape

So now the area ahead of the front bulkhead must be lower than 55cm. However the monocoque behind this area can remain as high as 62.5cm. Thus in order to strive to retain the aero gains teams will keep a high chassis and then have the nose cone flattened up against this 55cm maximum height. Thus we will see these platypus noses, wide and flat in order to keep the area beneath deformable structure clear for better airflow. The radiussed chassis sides are still allowed so we will also see this 7.5cm step merged into the humps a top of the chassis.
Areas below and behind the nose are not allowed to have bodywork (shown yellow in the diagram), so small but aggressive vanes will have to be used, or a McLaren style snowplough. Both these devices drive airflow towards the leading edge of the underfloor for better diffuser performance.

New exhausts

Exhausts must be high up on the sidepod, so cannot blow the diffuser

Having used the engine via the exhausts to drive aerodynamic performance for the past two years, exhaust blown diffusers will be effectively banned in 2012. The exhausts must now sit in small allowable area, too high and far forward to direct the exhausts towards the diffuser. The exhausts must feature just two exits and no other openings in or out are allowed. The final 10cm of the exhaust must point rearwards and slightly up (between 10-30 degrees). Allied to the exhaust position, the system of using the engine to continue driving exhaust when the driver is off the throttle pedal has also been outlawed. Last year teams kept the engine throttles opened even when the driver lifted off the throttle for a corner. Then either allowing air to pass through the engine (cold blowing) or igniting some fuel along the way (hot blowing). The exhaust flow would remain a large proportion of the flow used when on the throttle, thus the engine was driving the aero, even when the driver wasn’t needing engine power. Now the throttle pedal position must map more closely the actual engine throttle position, thus if the driver is off the throttle pedal, then the engine throttles must be correspondingly closed.

Blown rear wing (BRW): The exhausts will blow upward to drive flow under the rear wing for more downforce

Teams will be faced with the obvious choice of blowing the exhausts upwards towards the rear wing, to gain a small aerodynamic advantage, when the driver is on the throttle. These Blown Rear Wings (BRWs) will be the conservative solution and certainly will be the first solution used in testing.
However, it’s possible to be aggressive with these exhaust designs too. One idea is blowing the rear wing with a much higher exhaust outlet; this would blow tangentially athte wing profile, which is more effective at increasing the flow under the wing for more downforce. Packaging these high exhausts may cause more problems than gains. But last year’s exhausts passing low and wide across the floor suffered a similar issue, but proved to be the optimum solution.

A more aggressive BRW raises the exhaust and blows tangentially under the wing profile, which is more efficient

Even more aggressive solution would be directing the exhausts onto the vanes allowed around the rear brake ducts. If avoiding the brake cooling inlet snorkel, the fast moving exhaust gas would produce downforce directly at the wheel, which is more efficient than wings mounted to the sprung part of the chassis. However the issue here would be the solution is likely to be so effective, that it will be sensitive to throttle position and rear ride height. If these issues can be engineered out, then this is an attractive solution.

An extreme but legal solution is to blow the exhaust on the rear brake duct fins creating downforce directly at the wheel.

Wing ride height and Rake
With rules setting a high front wing ride height and small diffusers, aero performance is limited. So teams have worked out how to work around these rules by angling the entire car into a nose down attitude. This is known as ‘Rake’, teams will run several degrees of rake to get the front wing lower and increase the effective height of the diffuser exit. Thus the front wing will sit closer to the track, than the 75mm when the car is parallel to the ground. While at the rear, the 12.5cm tall diffuser sits an additional 10cm clear of the track, making its expansion ratio greater. Teams were using the EBD, to seal this larger gap between the diffuser and the floor. Without the EBD teams will have to find alternative way to drive airflow into the gap to create a virtual skirt between the diffuser and track.
Furthermore teams have also allowed the front wing to flex downwards at speed to allow it to get closer to the ground, further improving its performance. Although meeting the FIA deflection tests, teams are allowing the wing bend and twist to position the endplate into a better orientation, either for sealing the wing to the ground or directing airflow towards the front tyres wake. Both creating downforce benefits at the front or rear of the car, respectively.
One issue with allowing the wing to ride closer to the ground through rake or flexing, is that at high speed or under braking (when the nose of the car dives), the front wing can be touching the ground. This is bad for both aero and for creating sparks, which will alert the authorities that the wing is not its normal position relative to the chassis. So teams are creating ways to manage front ride height. Traditionally front bump rubbers or heave springs will prevent excessively low ride heights. Also the front suspension geometry runs a degree of geometric anti-dive, to prevent the nose diving under braking.

Antidive geometry in the front suspension is one way to reduce pitch under braking

Last year we saw two additional solutions, interlinked suspension, where hydraulic suspension elements prevent nose dive under braking by displacing fluid in a hydraulic circuit one end of the car to the other end, creating a stiffer front suspension set up. This prevents dive under braking, while keeping a normally soft suspension for better grip.
We have also seen Lotus (nee LRGP) use torque reaction from the front brake callipers to extend the pushrod under braking, creating an anti-dive effect and prevent the nose dipping under braking.

An interpretation of the Lotus Antidive solution, using the brake caliper mounting to operate a hydraulic circuit and extend the pushrod (legally) under braking

These and probably other solutions will be seen in 2012 to maintain the ideal ride height under all conditions.

Front end

A three element endplate-less front wing

Towards the end of last year, front end aero design was converging into a set of similar ideas. Aside from the flexible wing option, already discussed above. The main direction was the use of a delta shaped three\four element wing, sporting no obvious endplate. The delta shape means that most of the wings downforce is created at the wing tip; this means less energy is taken from the airflow towards the inner span of the wing, which improves airflow at the rear of the car. Also the higher loading near the wing tip creates a stronger vortex, which drives airflow around the front tyre to reduce drag. Three wing elements are used, each being similar in chord length, rather than one large main plane and much smaller flaps. This spaces the slots between the elements out more equally, helping reduce airflow separation under the wing. More slots mean a more aggressive wing angle can be used without stalling. At the steepest outer section of wing, teams will mould a fourth slot in the flap to further manage airflow separation.
First introduced by Brawn in 2009, the endplate-less design is used as it’s more important to drive airflow out wide around the front tyre, than to purely maintain pressure difference above and below the wing. Rules demand a minimum amount of bodywork in this area, so vanes are used to both divert the airflow and meet the surface area regulations. This philosophy has now morphed into the concept, where the wing elements curl down to form the lower part of the endplate. Making the wing a homogenous 3D design, rather than flat wing elements and a separate vertical endplate.

Arched sections (yellow) of wing, help drive vortices to divert airflow along the car

A feature starting to emerge last year was arched sections of wing. Particularly near the mandatory neutral centre 50cm section of wing. These arched sections created elongated vortices, which are stronger and more focussed than tip vortices often used to control airflow. In 2012 many teams will create these unusual curved sections at the wings interface with the centre section.

Extending the front wing mounting pylons helps to make use of the middle 50cm of wing

Above this area, the pylon that mounts to the wing to the nosecone has been exploited to stretch he FIA maximum cross section to form the longest possible pylon. This forms the mounting pylon into endplates either side of the centre section of wing and along with the arched inner wing sections, help create the ideal airflow 25cm from the cars centreline (known as the Y250 axis).

Pointing a section of front wing profile at a suitable vane on the front brake ducts is one way gain aero performance.

In 2011 Mercedes GP used a section of the frotn wing to link up with the fins on the brake ducts, this created an extra long section of wing.  Vanes on the front brake ducts are increasingly influential on front wing performance and front tyre wake.
Mercedes GP also tried an innovative F-Duct front wing last year. This was not driver controlled, but rather speed (pressure) sensitive. Stalling the wing above 250kph, this allowed the flexing wing to unload and flex back upwards at speed, to prevent the wing grounding at speed. But the effect altered the cars balance at high speed, and the drivers reportedly didn’t like the effect on the handling. I’ve heard suggestions that the solution isn’t planned for 2012.

Sidepods
With so much of the car fixed within the regulation, it’s becoming the sidepods that are the main area of freedom for the designers. Last year we saw four main sidepod concepts; Conventional, Red Bull low\tapered, McLaren “U” shape and Toro Rosso’s undercut.
Each design has its own merits, depending on what the designer wants to do with the sidepods volume to get the air where they want it to flow.

An undercut in the sidepod is one way to drive good flow around the sidepod to the diffuser

This year I believe teams will want to direct as much airflow to the diffuser as possible, Red Bulls tiny sidepod works well in this regard, as does the more compromised Toro Rosso set up. Mclarens “U” pod concept might be compromised with the new exhaust rules and the desire to use a tail funnel cooling exit. However the concept could be retained with either; less of top channel or perhaps a far more aggressive interpretation creating more of an undercut.

Using a slight McLaren "U" shape to the sidepod may still work in 2012

Part and parcel of sidepod design is where the designer wants the cooling air to enter and exit the sidepod. To create a narrower tail to the sidepod and to have a continuous line of bodywork from sidepod to the gearbox, the cooling exit is placed above the sidepod, in a funnel formed in the upper part of the engine cover. Most teams have augmented this cooling outlet with small outlets aside the cockpit opening or at the very front of the sidepod.

The tail funnel (light yellow) is a good cooling outlet method, as it reduces the size of the coke bottle section of sidepod

To let more air into the sidepod, without having to create overly large inlets, teams will commonly use inlets in the roll hoop to feed gearbox or KERS coolers.

Other aero
Even without the exhaust blowing over the diffuser, its design will be critical in 2012.
As already mentioned the loss of the exhaust blowing will hurt the team’s ability to run high rear ride heights and thus a lot of rake. Unobstructed the EBDs exhaust plume, airflow will want to pass from the high pressure above the floor to the lower pressure beneath it. Equally the airflow blown sideways by the rear tyres (known as tyre squirt) will also interfere with the diffuser flow.

The Coved section of floor between the tyre and diffuser will be a key design in 2012, as will cold blown starter holes and trailing edge flaps

Before EBDs teams used a coved section of floor to pickup and accelerate some airflow from above the floor into the critical area between the diffuser and rear tyre. I predict we will see these shapes and similar devices to be used to keep the diffuser sealed at the sides.
Last year we saw teams aid the diffusers use of pulling air from beneath the car, by adding large flap around its trailing edge. So a high rear impact structure raised clear of the diffusers trailing edge will help teams fit these flaps around its entire periphery. Red Bull came up with a novel ideal by creating a duct feeding airflow to the starter motor hole; this improves airflow in the difficult centre section of the diffuser. Many teams will have this starter motor hole exposed by the raised crash structure, allowing airflow to naturally pass into the hole. However I expect some vanes or ducts to aid the flow in reaching this hole tucked down at the back of the car.

Tapered flaps and top mounted DRS pods will be a direction for 2012

DRS was a new technology last year. We soon saw teams start to converge on a short chord flap and a high mounted hydraulic actuator pod. DRS allows the rear wing flap to open a gap of upto 50mm from the main plane below it. A smaller flap flattens out more completely with this 50mm gap, reducing drag more effectively than a larger flap.
As drag is created largely at the wing tips, I would not be surprised to see tapered flaps that flatten out at the wing tip and retain some downforce in the centre section. Teams may use the Pod for housing the actuators, although Mercedes succeeded with actuators hidden in the endplates. Having the pod above the wing clears the harder working lower surface, thus we will probably not see many support struts obstructing the wing.

Structures

Variations on William low line gearbox and differential will be followed for this year

Super slim gearboxes have been in vogue for many years, Last year Williams upped the stakes with a super low gearbox. The normally empty structure above the gear cluster was removed and the rear suspension mounted to the rear wing pillar. Williams have this design again for 2012, albeit made somewhat lighter. With the mandatory rear biased weight distribution the weight penalty for this design is not a compromise, while the improved air flow the wing is especially useful in 2012. So it’s likely the new cars will follow the low gearbox and low differential mounting in some form.

Rear pull rod suspension will be all but universal this year

A lot is said about Pull rod rear suspension being critical for success. In 2011 only a few teams retained push rod rear suspension (Ferrari and Marussia). I would say the benefits between the two systems are small; pushrod trades a higher CofG for more space and access to the increasingly complex spring and damper hardware. Whereas pull rod benefits from a more aerodynamically compact set up and a lower CofG. I still believe either system works well, if packaged correctly.
At the front it’s unlikely pull rod will be adopted. Largely because the high chassis would place a pull rod at too shallow an angle to work efficiently. Regardless the minimum cross section of the footwell area, discounts any potential aero benefits. Leaving just a small CofG benefit as a driver to adopt this format.

Undercut roll hoops with internal metal reinforcement will be a common feature to drive airflow to the rear wing

Most teams now use a metal structure to provide strength inside the roll hoop; this allows teams to undercut the roll hoop for better airflow to the rear wing. Even though last year two teams followed Mercedes 2009 blade type roll hoop, for Caterham at least, this isn’t expected to return this year. Leaving the question if Force India will retain this design?

Electronics and control systems
The 2012 technical regulations included a large number of quite complex and specific rules regarding systems controlling the engine, clutch and gearbox. It transpires that these are simply previous technical directives being rolled up into the main package of regulations. Only the aforementioned throttle pedal maps being a new regulation to combat hot and cold blowing.


While I still try to crack that deal to make this my full time job, I do this blog and my twitter feed as an aside to my day job. In the next few weeks I plan to attend the launches and pre-season tests. If you appreciate my work, can I kindly ask you to consider a ‘donation’ to support my travel costs.